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Washington Crane School Practical Exam

How to pass the crane operator certification practical exam


The crane operator certification practical exam (hands on) consists of 4 tasks

1. Place overhead ball in stop circle (optimum time 1:30)

2. Follow hand signals (not timed)

3. Place overhead ball in two barrels (optimum time 3:30)

4-A. Negotiate zigzag corridor with test weight in forward fashion
4-B. Negotiate zigzag corridor with test weight in reverse fashion

get the flash player to see this player.

Video 1
Video 2
Video 3

(optimum time 3:00 each way swing cab telescopic boom crane)
(optimum time 4:00 each way fixed cab telescopic boom crane)



Crane Selection

Before taking the exam it is important to select the right type of crane, for the category in which you choose to be certified on. The national crane operator certification test breaks these categories down into two categories:

1. Fixed cab telescopic boom crane (previously referred to as the less than 17.5 tons)

2. Swing cab telescopic boom crane (previously referred to as the more than 17.5 tons)
(there is no minimum or maximum tonnage regarding crane operator certification)

The way in which the crane is set up in reference to the test course can make a significant difference. There are many factors that are taken into consideration in the layout process by the testing company, but the most important one is the maximum boom length of the crane. Typically the layout of the course is based on 70%-75% of the boom length on the crane being used. And the course is laid out based on the boom angles of the crane, so the longer the maximum the boom length on the crane the more difficult the test will be. This is when one of the unique circumstances where “bigger or newer is not necessarily better.”

When selecting a crane that you wish to take your practical exam on it is assumed that you would like to keep as simple as possible. If that were the case an older crane with less capacity would most likely be the best bet. The older cranes might not run as smooth but generally they had shorter boom lengths than the newer ones which would mean the test course and the 55 gallon barrels would be much closer to you than on a newer crane of the same capacity. The older cranes also seemed to be built a lot stouter; this would mean that the booms would have a little less deflection in them (less shaky) than the newer cranes of similar capacity with longer booms.

Your last consideration would probably to select which type of crane to do your test on. Washington Crane School has conducted thousands of practical tests on many types of cranes and the best luck for the fixed cab telescopic boom crane has always been on the boom truck as opposed to a carrydeck (table crane). As far as the swing cab crane is concerned a truck crane or a rough terrain crane we have not found there to be a significant difference in testing results.

Washington Crane School uses many cranes in our certification training and testing process. These cranes are used exclusively for the training and testing for crane operator certification.



Test weight selection

When the cad drawings are designed for how a crane is to be set up in reference to the test course, another important factor is brought into consideration Is the diameter of the test weight. The test weight diameter can range anywhere from 2’-4’ diameter . In this case as well bigger is definitely not better. The course size is adjusted based on the diameter of the test weight, the course is designed to give you 2 feet on each side of the test weight between the poles to maneuver through the test course, However the size of the start and stop circle always remains the same 6’ diameter, which makes landing a 2’ diameter test weight into the circle much easier than landing a 4’ diameter test weight into that circle. The weight in the test weight ranges between 20%-30% of the single line pull of the crane but nothing can be done about this.

Washington Crane School only uses 2’ diameter test weights for crane operator certification training and testing.



Tennis balls on poles


Although not that important but slightly helpful is the option of the testing company allowing practical examiners to use a 12’ nylon string to attach the ball onto the pole so a lazy examiner or proctor does not have to fetch the tennis balls when they fall off of the cones. This practice makes it more convenient for the practical examiner or proctor, however this is not advantageous to the candidate that is being tested. When the cone is starting to lay over and the ball falls off the pole, this impact is sometimes enough to pull the pole completely over resulting in a much more significant point loss than just knocking down a tennis ball.

Washington Crane School does not use the services of lazy practical examiners and proctors we make them chase the tennis balls.




Before you start your crane operator certification practical exam

Your practical exam begins the minute you sign your score sheet. You will be given a 15-minute familiarization period, where you are not allowed to shadow the zigzag corridor or barrels with the headache ball. This is just a time where you must stay in a designated area and familiarize yourself with the functions on the crane excluding telescoping.

You will also get another 5-minute familiarization period with the test weight in a designated area before you start task 4: Negotiate zigzag corridor with test weight.
Keep in mind you can practice as much as you want with the crane, the test weight, and the test course before you sign your score sheet or before your test begins. This can also help you achieve positive results on your crane practical exam.

Washington Crane School offers extra practice time with cranes and an instructor at a rate of $100 per hour.(1 hour minimum applies)



Most common excuses you should avoid using

1. The crane is too shaky.
That crane was standing perfectly still before you got on it.

2. We always use taglines at work, Why can’t we use taglines on the test weight during the test?
This test is not designed for tagline operator certification, the test is intended for crane operator certification.

3. We only use a crane from time to time, why do we have to go through all this crane operator certification?
Because Washington laws say you do.

4. Why is there a time limit on the crane test, at work we can go as slow as we want just as long as we operate the crane safely?
We would all like to sit around and wait for the load to stop swinging every time you perform a function but you are not at work. You are performing a test that is designed to assess your abilities as a certified crane operator.
Crane Video 2



Frequently Asked Questions (Crane Practical Exam)

If I take my test on the large crane will that also certify me on the small crane?

No, In order to become certified on the small telescopic boom crane (fixed cab) you will need to pass both a written and a practical test for that specific crane. To get certified for the large telescopic boom crane (swing cab) you will need to also pass both a written and a practical test for that specific crane.




1. If I take my crane operator certification practical exam on a little Grove 18 ton rough terrain crane. Am I certified to operate a 1,200 ton crane?

If you have the required amount of hours. Yes! Washington Crane School does not set the standards we are simply the ones that get you to meet them. Once you are certified you have met the minimum requirement, however this does not mean that you are a super duper crane operator.


2. Is it better to knock more balls off the poles, and do the crane practical exam test course fast, or is it better to take my time and not knock over anything.

This is a difficult question to answer. We have seen crane operators knock over a lot of things with fast times and pass. And we have seen crane operators not knock anything over but take too long and fail. There if a balance. The best thing to do is stay within the time limits (try not to knock anything over.)



3. What is the best way to practice if I want to pass the crane operator certification practical test.

Most candidates just want to practice playing with the practical exam test course or putting the headache ball into the barrels. This could help you if you have already mastered the 5-gallon bucket of water trick. But if you haven’t learned how to control the load this is a waste of time.
For fastest results this is it:

Step 1
Get a 5-gallon bucket

Step 2
Hang the bucket on the hook (the crane should be reeved with a single part line)

Step 3
Fill the bucket almost to the top with water.

Step 4
Practice swinging the crane left and right until you can use half throttle and the swing function or lever is fully engaged. Than bring it to a complete stop without spilling the water or setting it on the down.

Step 5
Practice lowering and raising the boom until you can use half throttle and the swing function or lever is fully engaged. Than bring it to a complete stop without spilling the water or setting it on the down.

Step 6
Combine step 4 and 5 until you can use both of the functions simultaneously without spilling the water.


4. What if the load starts to swing into a circular motion?
If the load starts to go into a circular motion stop one movement at a time
first the side to side motion, second it will only swing in and out, than you can stop the back and fourth motion by lowering and raising the boom.



5. How would I practice if I did not have access to a crane, or what can I do to learn the concepts of how a crane operates before I get into the seat?

(Poor Mans Crane Training)



Step 1
Get a pole approximately 8’ long

Step 2
Tie a string approximately 4’ long to the end of the pole

Step 3
Tie a heavy nut or bolt at the end of the string.

Step 5
Put the end of the pole on the ground and practice swinging it around until you learn the concept of how a crane operates and controlling the load.

This may sound strange and you might look stupid doing it so don’t let anyone see you they might laugh at you. But it works.


6. What is the trick for task 1 place overhead ball in stop circle?
First you must know how to control the headache ball (overhaul ball). Swing from the start circle to the stop circle, when you have the headache ball under control, don't stop and stare at it, drop it down in the circle without letting the headache ball (overhaul ball) and chain make any contact with the test course, and without letting the hook make contact with the ground. Keep in mind, the clock is ticking.

Hint 1
When practicing try to remember the boom angle of where the stop circle was located.

Hint 2
Keep in mind, the clock is ticking.

(optimum time 1:30)



7 . Which hand signals that will be used on the crane operator certification practical exam?

You should familiarize with all of the crane hand signals but the ones that will be the most important for the practical exam are:


(this task is not timed)


LOWER THE BOOM &
RAISE THE LOAD

SWING

MOVE SLOWLY

STOP



8. What is the trick for task 3 placing the headache ball (overhaul ball) into the barrels?

Again like in task 1, you must know how to control the headache ball (overhaul ball). Swing from the start circle to barrel number 1 (when you have the headache ball under control, don't stop and stare at it, drop it down into the barrel where the white stripe on the ball goes below the rim of the barrel without knocking the barrel over or moving the barrel more than 2" (it is ok if the hook or headache ball make contact with the barrel) than when you are given the signal, proceed to barrel number 2 and do the same thing your time will stop when the headache ball is removed from barrel number 2..

Hint 1
when practicing try to remember the boom angle of where the barrels were located.

Hint 2
Keep in mind, the clock is ticking.

(optimum time 3:30)



9. What are the tricks for getting through tasks 4A and 4B the Zigzag corridor.
Again like in task 1and 3 you must know how to control the load. There are point deductions for everything you knock over, if the load touches the ground, if the 3' chain attached to the bottom of the test weight leaves the ground, and if you go over your optimum time,

Hint 1
If you are not an experienced crane operator ar you are not familiar with the crane don't show everyone how cool you are using all of the cranes functions at the same time. Use 1 function at a time but don't let the load stand still, keep the load under control and moving through the course. There is plenty of time if you can control the load and this 1 function at a time method is used. (This will ensure that because you might be nervous you do not grab for the wrong function)

Hint 2
When you are on the way out of the course on task 4B do not get nervous at the end. Many times crane operators get nervous at the very end of the crane practical exam test course and mess up what could have otherwise been a good run.

Hint 3
Its understandable that you are nervous.

If you loose control of the load:

1. Stop
2. Think
3. Act


do not immediately react or you might just make it worse.


This will ensure crane safety and successful completion of your crane practical examination.

(optimum time 3:00 each way swing cab telescopic boom crane)
(optimum time 4:00 each way fixed cab telescopic boom crane)